Intermittent Bonded Ribbon Production Line Available For Sale
With a listed operating speed of 600 m/min, this machinery offers substantial capacity for optical-fiber production. Before making purchasing plans, buyers should verify the actual speed, configuration, and operating conditions with the manufacturer.
Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. Its product description presents the equipment’s capabilities, technical specifications, and included systems, providing U.S. buyers with a basis for comparing their equipment requirements.
Review the listed configuration in the product description, then contact the supplier about pricing, installation, and options specific to your project. This approach helps determine which equipment details apply to your particular manufacturing site and goals.
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. provides its business address as 201 Minyi Road, Songjiang District, Shanghai. Use the product page for initial reference and verify current technical and commercial information directly with the company. Submitting a clear request for pricing and specifications can help you move forward with the assessment.
Fiber Coloring Machine SZ Stranding Line Compact Fiber Unit
Key Takeaways
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- This equipment supports production of 12-fiber and 16-fiber rollable ribbon formats.
- Information about equipment functions, specifications, and included systems appears on the product page.
- Request details about pricing, installation requirements, and project-specific customization.
- A company address in Shanghai’s Songjiang District is included in the supplier information.
Intermittent Bonded Ribbon Production Line Overview
According to the supplier, the equipment is designed for rollable IBR configurations containing 12 or 16 fibers. Its product page specifies a construction speed of 600 m/min and a fiber diameter of Ф245 μm ±10 μm. Because these figures represent stated machine specifications, buyers should verify achievable speeds and operating conditions with the manufacturer.
Intermittent Bonded Ribbon Production Line
Designed To Produce Twelve- And Sixteen-Fiber Rollable Ribbons
The machine configuration accommodates two different fiber counts in rollable ribbon designs. This provides a useful reference when buyers compare machinery against their required ribbon format, fiber dimensions, and material-handling arrangements.
How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations
The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. One illustrated spacing range extends from 10 mm to 1,000 mm. This differs from a continuously bonded structure in which the connection extends across the full ribbon length.
These intermittent adhesive connections allow the assembly to change from a relatively flat configuration into rolled, curled, or folded forms. These bond-spacing figures describe examples of the design approach and should not be interpreted as stated equipment settings.
- Machine details: 12 or 16 fibers, a stated speed of 600 m/min, and a diameter of Ф245 μm ±10 μm.
- Patent example: Adhesive-bond intervals ranging from 10 mm to 1,000 mm.
- Design benefit: Flexible handling across several possible shapes.
Uses In Optical Fiber Cable Manufacturing
Flexible ribbon arrangements can help cable designers balance access for splicing with compact cable packaging. The patent outlines a configuration that maintains fiber organization while allowing portions to move between adhesive connection points during cable assembly.
High Fiber Density And Compact Cable Designs
For mass fusion splicing, an optical fiber ribbon can be arranged flat before being folded or rolled into a more compact cable. The patent identifies opportunities for reduced cable dimensions and a greater proportion of fiber area relative to the cable’s cross-sectional area. The results achieved in practice depend on the complete cable construction and its intended use.
Ribbon Organization For Efficient Fusion Splicing
The ribbon format enables organized handling at the splice location while allowing the subunits to move during cable assembly. The manufacturer’s material-handling specifications identify payoff reel capacities of 25.2 km and 50.4 km of fiber. These reel capacities can be compared with the facility’s cable-manufacturing needs and material-handling setup.
| Design detail | Potential use | Buyer consideration |
|---|---|---|
| Flat fiber configuration | Mass fusion splicing | Verify the needs of your splicing process |
| Folded or rolled format | Compact cable packaging | Review the overall cable construction |
| 25.2 km and 50.4 km capacity payoff reels | Planning material-handling operations | Match the reel capacity to production operations |
Specifications And Performance Of The Production Line
Compare the equipment’s published performance figures with your manufacturing requirements before requesting a quotation. Reel compatibility and facility utility requirements are also important considerations for installation planning.
Production Speed, Fiber Diameter, And Attenuation
The stated construction speed is 600 m/min. The specified fiber diameter is Ф245 μm ±10 μm, while additional attenuation is stated as ≤0.01 dB/km at 1550 nm. Ask the supplier to verify the testing conditions and achievable results.
Payoff And Take-Up Reel Compatibility
Two payoff reel sizes are offered, with each full reel limited to 10 kg. For take-up, the equipment accepts either a T-type reel or a fiber-optic reel. Verify that your selected reel configuration is compatible with the facility’s material-handling process.
Site Utilities And Environment
The machine requires a three-phase, five-wire electrical supply rated at 380 V ±10%. Its specified operating environment is enclosed, clean, dry, and protected from drafts, with temperatures of 15 to 25°C and relative humidity no higher than 85%. Utility requirements also include nitrogen at 7 bar and 99.99% purity, plus a compressed-air supply at 6 bar. Verify the required utility connections before installation begins.
| Specification | Listed requirement | Planning note |
|---|---|---|
| Reels for fiber payoff | Ф236 × Ф25.4 × 108 mm; Ф267 × Ф25.4 × 180 mm; maximum full-reel weight ≤10 kg | Check reel compatibility and maximum weight |
| Reel used for take-up | T-type dimensions of Φ410 × Φ50.8 × 391 mm, or a fiber-optic reel | Confirm compatibility with your selected format |
| Power and environment | Power supply of 380 V ±10%; temperature of 15 to 25°C; humidity ≤85% | Prepare a dry, clean, draft-free operating area |
| Gas supply | Nitrogen at 7 bar and 99.99% purity; compressed air at 6 bar | Check available gas capacity before equipment setup |
Equipment For Fiber Payoff And Gathering
The payoff and gathering assemblies direct optical fibers into the ribbon-forming area. Their control systems support consistent feeding and help protect individual fibers throughout handling.
Sixteen-Spool Payoff With Tension Control
The payoff assembly holds 16 spools and provides traversing along with separately adjustable tension settings. The permitted weight for an individual spool is up to 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Because a separate overview states 40 to 150 g with ±2 g accuracy, ask the manufacturer to clarify the correct values for your intended setup.
Fiber Guiding, Break Detection, And Electrostatic Control
The forming area receives fibers through U-groove guides, multi-groove gathering rollers, and devices designed to prevent jumping. A break-detection system and alarms notify operators when problems occur. Protective guards and pneumatic clamping provide additional support for safe material handling. A rod-type electrostatic dust collector is positioned at the fiber exit, and additional anti-static devices help control dust throughout the gathering path.
| Component | Specified details | Purpose |
|---|---|---|
| Fiber payoff assembly | 16 spools with a maximum of 10 kg each | Supplies fibers using traversing |
| Motor and tension system | Tension of 0.4 to 2 N, accuracy ±0.02 N; motor rated 550 W | Maintains controlled fiber payoff |
| Guidance and safety | Grooved rollers, alarms, guards, and pneumatic clamping | Directs fibers and supports safe handling |
| Static control | Rod-style electrostatic collector with anti-static devices | Helps reduce dust near fiber routes |
Intermittent Adhesive Dispensing And Precision Molding
Operators can adjust adhesive positioning and mold alignment through the forming platform. These settings allow the production process to be adapted to the intended ribbon configuration.
Ribbon Formation Using An Adjustable IBR Mold Platform
Three mold sets are provided for ribbon formation, and each accommodates as many as five Nordson EFD jet valves. The mold adjustment range extends from 0 to 15 mm, while the mold base can be maintained between 20°C and 60°C. Grouped precision dispensing valves are installed on slide tables so operators can refine their alignment and place adhesive dots carefully.
Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons
For 12-fiber ribbons, the specified arrangement consists of 5+5+1 valves. Production of the 16-fiber format uses a 5+5+5 configuration. The control interface enables changes to dot count and spacing according to the ribbon configuration being manufactured. A dedicated adhesive is required for the coating and curing stages.
| Process setting | Format With 12 Fibers | Format With 16 Fibers |
|---|---|---|
| Valve arrangement | Valve arrangement of 5+5+1 | Valve arrangement of 5+5+5 |
| Mold positioning range | Adjustment range of 0 to 15 mm | Adjustment range of 0 to 15 mm |
| Temperature of the mold base | Temperature range of 20°C to 60°C | 20°C to 60°C operating range |
UV-LED Curing For Bonded Fiber Ribbons
The curing assembly applies UV exposure in stages to harden adhesive throughout the fiber structure. Prospective buyers can assess the oven configuration and listed operating specifications to determine whether the equipment suits their production process.
Initial Pre-Curing And Main Curing Operations
Pre-curing is handled by three specialized 800 W LED-UV ovens. Each oven processes fibers supplied by a separate mold group before the material reaches the main 6 kW post-curing oven. Adjustable shutters reduce potential UV leakage and nitrogen loss. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.
Nitrogen Management And Curing Performance
Operators can manually regulate nitrogen pressure and flow. Automatic functions also start nitrogen delivery during startup and stop it at shutdown. The manufacturer states that lamp-array power use remains at or below 80% of total power during steady, continuous operation at production speed. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Discuss how the operating settings may change depending on the adhesive and materials selected.
Visual Monitoring, Capstan, And Take-Up
Visual inspection and consistent winding help preserve fiber quality as material passes through the production line. Buyers can use the listed specifications to assess whether the machine meets the demands of their cable manufacturing process.
Online Inspection Of Fiber Color Sequence And Adhesive Dots
Real-time magnified views are displayed through the machine’s microscope and camera system. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. This inspection helps identify ribbon problems before the material enters the winding stage.
Precision Take-Up With Servo-Controlled Traction
A 1 kW AC servo motor powers the capstan’s Φ190 mm traction wheel. The listed measurement accuracy exceeds 1‰. The adjustable tension range is 50 to 500 g, with control accuracy of ±5 g. These operating parameters help maintain careful fiber-ribbon handling as the material advances through the line.
The specified take-up speed is 600 m/min, and the maximum spool weight is 30 kg. The servo-driven take-up and traversing assemblies support uniform positioning during winding. Cable pitch can be adjusted continuously between 1 and 6 mm. A photoelectric sensor monitors position and assists with reversing direction. Confirm that the operating conditions and settings are suitable for your target cable design with the supplier.
Production Monitoring And Electrical Control Systems
Accessible controls allow operators to adjust settings, check equipment status, and arrange orderly shutdowns. According to the manufacturer, the machinery incorporates Siemens controls alongside Schneider Electric switchgear.
Operating The Production Line Through PLC And Touchscreen Controls
The ribbon production line uses Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch Siemens touchscreen interface. Schneider Electric provides the low-voltage switching equipment. The system supports both interlocked operation across the full production line and separate operation of individual units.
Settings, Alarms, And Length-Based Stops
Through the touchscreen, operators can manage process settings, activate curing ovens, configure wire feeding, and view alarms. Additional displays provide lamp runtime, real-time current readings, curing-oven temperature, and total machine operating hours. A meter-counter correction function helps synchronize displayed length measurements with actual material movement.
Operators can program a target production length that triggers deceleration or shutdown. This provides a practical way to control the end of a cable production run. Ask the manufacturer to confirm control capabilities and setup requirements before placing an order.
| Control feature | Listed detail | Use |
|---|---|---|
| PLC and display | Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch touchscreen | Adjust and review operating information |
| Electrical components | Schneider Electric low-voltage switchgear | Supports electrical control operations |
| Equipment monitoring and shutdown control | Operating data for lamps, ovens, runtime, and meters; preset-length function | Track operating conditions and initiate machine stopping or slowing |
Materials, Process Compatibility, And Ribbon Quality
Adhesive selection affects both the consistency of coating application and the final product. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.
Specialized Adhesive Used For Bonding And Curing
The pressure-fed adhesive system provides independent valve switches so each supply path can be opened or closed as required. Adhesive flow to each dispensing point is managed using precision pressure-control valves. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.
The adhesive lines are black to reduce the risk of UV-triggered reactions while the system operates and cures material. This protection is important because premature exposure may change adhesive properties before application to the fiber.
Confirm suitable adhesives, process parameters, and surface-finish requirements with the manufacturer before choosing materials for a secondary coating operation. Discuss the material’s expected performance across your planned application and run duration. Detailed manufacturing guidance can support consistent quality throughout setup and the completed run.
Installation Requirements And Included Documentation
Prepare the installation area and necessary utility connections before arranging equipment setup. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.
Required Facility Conditions And Connections Provided By The Buyer
The machine should be positioned inside a draft-free, enclosed workspace that is clean and dry. Keep the operating area between 15 and 25°C, with humidity at or below 85%. The installation also requires nitrogen supplied at 7 bar with 99.99% purity and an air supply rated at 6 bar.
Connection cables and cable trays are excluded from the supplied equipment. The purchaser is responsible for supplying the main incoming power cable. Verify the available utilities and planned cable routes ahead of setup, especially if a secondary coating section is nearby.
Documentation For Operation, Installation, And Maintenance
The supplier includes documentation supporting machine installation, operation, and servicing. Inspect the supplied documentation before commissioning so personnel can organize tasks and obtain required materials.
- Instruction manuals, operating guides, and a general layout drawing
- Electrical schematics, wiring diagrams, and drawings for installation and maintenance
- Purchased-component instructions and a wear-parts list to support service preparation
The supplied records support preparation for commissioning and routine servicing of the cable production machinery.
Selecting A Ribbon Production Line That Matches Your Manufacturing Requirements
Begin by identifying the ribbon formats you intend to manufacture and sell. The machinery supports 12F and 16F formats and has a stated construction speed of 600 m/min. Compare those specifications with your expected product mix, production targets, and anticipated cable demand.
Verify take-up reel compatibility before placing an equipment order. The standard IBR reel has dimensions of Φ410 × Φ50.8 × 390 × Φ310 mm, supports up to 30 kg, and provides cable pitch adjustment from 1 to 6 mm. Confirm that the listed reel dimensions, capacity, and pitch range are appropriate for your site and handling process.
The compatibility of payoff spools should be reviewed as well. The listed choices include internationally standardized spools with capacities of 25.2 km, 50.4 km, and 63 km. Request precise reel measurements before selecting materials or determining production run lengths.
Evaluate utilities, adhesive requirements, and operator-monitoring capabilities alongside production speed. Assess whether the equipment arrangement is appropriate for fiber cable, loose tube, or the specific application in your cable production process. Before ordering, review equipment configuration and startup requirements directly with Shanghai Weiye. A thorough compatibility assessment can help prevent expensive modifications later.
| Production planning consideration | Listed detail | Buyer check |
|---|---|---|
| Formats and speed | 12F, 16F; specified speed of 600 m/min | Match the specifications to manufacturing goals and product range |
| Take-up | Maximum 30 kg; cable pitch of 1 to 6 mm | Verify that the reel and site arrangements are suitable |
| Fiber payoff reel options | 25.2 km, 50.4 km, and 63 km spool capacities | Verify exact spool dimensions |
How To Request A Quotation For The Intermittent Bonded Ribbon Production Line
U.S. buyers can evaluate a system offering 12F and 16F formats, a specified construction rate of 600 m/min, and specialized optical fiber ribbon-forming equipment. Compare these features with your planned cable products to assess equipment suitability.
A pricing inquiry should include your chosen format, projected production quantity, reel requirements, and facility utility details. Also describe the fiber type and handling requirements so Shanghai Weiye can evaluate the proposed configuration.
Confirm the suitability of the adhesive, the LED wavelength specification of 395 nm ±3 nm, and expected curing results before purchasing. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.
Consult the product page for the published equipment description. Verify the final configuration, shipment details, and installation commissioning with Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. The company’s listed address is 201 Minyi Road, Songjiang District, Shanghai. Telephone 021-60701630 to discuss your manufacturing requirements. Providing complete information in your quote request makes the following stages easier to clarify.
